SATEC CONCEPT
Batch coater for large-scale production
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 SATEC CONCEPT

 Universal high-capacity coaters.
 For gentle treating and coating of all types of seed

 Excellent distribution of treatments and shortest mixing times.

 Also available as automatic pelleting machines!

Capacities:

 Type

Batchsize
 Capacity (for corn with following redrying)
 CONCEPT 3/25

  32,5 dm ³
 e.g.   5 t/ h for wheat or 3,5 t/ h for corn
 CONCEPT 3/25 TWIN

2 x 32,5 dm ³
 e.g. 10 t/ h for wheat or 7 t/ h for corn
 CONCEPT 3/50

  65 dm ³
 e.g. 10 t/ h for wheat or 7 t/ h for corn
 CONCEPT 3/50 TWIN

2 x 65 dm ³
 e.g. 20 t/ h for wheat or 14 t/ h for corn
 CONCEPT 3/200

 220 dm ³
 e.g. 25 t/ h for wheat or 20 t/ h for corn

Equipment:

All machinery parts are free accessible, can be cleaned within shortest time and require nearly no maintenance works.

Process control by PLC and terminal. Software and man-machine-interface tried and tested for many years, always adapted to new demands of our clients (e.g. automatic calculation of amounts according to thousand-cernel weight)
Software Updates are distributed free of charge to all CONCEPT - users.

Simple operation and adjustment of the whole machine by a user-guided menu-system.
Every relevant data can be entered directly or be loaded from the recipe-management.

The menu-system is divided into two operation-levels.
Level 1 displays only relevant data for everydays work.
Level 2 is only accessible by code and gives access to all data of the machine (e.g.: speed regulation of pumps, rotor, delaytimes, etc.).

Mechanical side and software are prepared for quick adaption of the whole machine to rising demands. (additional dosing lines, second mixing chamber, powder dosing, mass-flowmeter, printer, ethernet connection ...)

Error diagnosis, adjustment and software-updates by online connection are available.

Description of the components:

Mixingchamber for batches up to 32,5 dm³, 65 dm³ or 220 dm³

Material:
Rotor: cast iron PUR-lcoating
Rotorhousing: cast iron
Stator: steel with seperate wearing inliner made of steel
Optionally other coating- or inliner materials are available.

Discharge of mixing chamber:

Seed dosing:   Pic

With a calibrated balance direct bagging out of the mixing chamber is possible.

Big-bag filling, adjustment of total amount to treat as well as treating of restseeds are included of course within the operation software.

Liquid dosing:

Seperate frame for liquid dosings and liquid calibration.
Several capacities are available, choice is done according to clients demands.

  • high-precision volumetric dosing with peristaltic pump, flow sensor, pressure-sensor and pumphose-leakage sensor
  • spinning disc for excellent primary distribution of liquids
  • frequency converter for infinitely variable speed regulation of the pump
  • Control features (examples)

  • automatic calculation of liquid amounts according to adjusted batchsize
  • automatic calculation of amounts according to thousand cernel weight
  • adjustable dosing time, sequence of dosings, delay times,parallel operation, tolerances,...
  • emptying, cleaning and filling routines for each dosing line
  • consumption of rest liquids
  • consumption counters
  • Suitable for every treatment of todays market.

    Compressed air:

    Control:

    Optional equipment for SATEC CONCEPT ® 3 und 3 TWIN:

    SATEC CONCEPT ® 3 and 3 TWIN can be equipped with several liquid dosings and powder dosings, thus offering the possibility of quick adaptation of the machine to raising demands.

    Several different dosing systems are available, choice is done according to the clients demands.

    A later adaptation (e.g. for operation with mass-flowmeters) can be done quick and easy.

    On request we offer documentation systems - e.g. protocol for each treated batch, only in case of an error, counters,...
    Data can be printed directly or transfered to a PC.

    Online-help and adjustment of the machine by internet connection reduce costs and times of stand-still to a minimum.

    Integration into PC - system and/ or adjustment and operation of the machine by Internet - fit for all future demands!

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